Hydroforming Titanium: A Detailed Explanation
Hydroforming
Hydroforming is a metal punching process that allows the creation of seamless and complex metal shaping for a variety of different kinds of parts. The process can be applied to a wide variety of materials in addition to titanium, including aluminum, steel, stainless steel, bronze, brass, copper and specialty metals. Depending on the form and application of the part being manufactured, some metals are more suitable than others. An experienced engineer can lend valuable insight and assist with the selection of the appropriate metal.
Hydroforming titanium is ideal for part manufacturing as the process enables the creation of shapes that are not possible in other die stamping methods. During the process of hydroforming titanium, a single sheet of metal is “punched” into the desired shape—based on the part drawing or design—and it can be up to about 15″ in diameter. The metal is first cut into 21″ blanks and then a punch is formed by putting the metal on top of a ring. A hydraulic chamber is then closed over the sheet metal before pressure is applied to the entire unit.
Hydroforming titanium is a process that is used in making very light and sturdy, complicated metal parts. These parts are often used in aerospace manufacturing, automotive manufacturing, and bicycle manufacturing. This process is most suited for parts that have smooth shapes.
Hydroforming titanium is a more cost-effective method for forming this costly metal. The process is also more time efficient than other methods as there are only two parts required to carry out the process: the punch and the ring. Time efficiencies are also realized because unlike other metal forming processes, hydroforming only has one step. No additional welding has to be performed to prevent leakage, thus resulting in less inspection. With less inspection time and lower costs, hydroforming titanium is more economical than other manufacturing methods.
To learn more about hydroforming titanium, call Jones Metal at 740-545-6381.
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